Hydraulic tool press with press force from 300 metric tons up to 650 metric tons for assembly, die setting, and disassembly of tools and molds assembled by press fitting. The press frame is stripwound and allows for a very strong and compact press design. Even at max press load, the press frame is designed to remain in a fully compressive state.
Due to the stripwinding of the press frame, the TAP die assembly press is much smaller and more compact compared to traditional steel constructions. TAP would normally weigh less than half of a conventional tool press, and requires reduced floor space, floor strength, and ceiling height. The overall equipment dimensions for the TAP 650T press are W1910 x D800 x H2180 (2450 incl. light tower) mm., and the available workspace dimensions are W500 x D490 x H515 mm. The total weight for the TAP 650T press is approx. 3500 kg, and for the TAP 300T press, the weight is approx. 2500 kg.
The press is equipped with a 600 bar high-pressure hydraulic power pack, proportional valve technique, and is easy to operate for manual pre-setting and adjustment during operation of the required pressure force. The tool assembly press is also equipped with an adjustable idle speed function on the low-pressure circuit, and the cylinder speed under tool loading is fixed to 1 mm/sec. and manually activated when needed (max at 50T).
The front side of the tool press has been reserved for tool handling. The sliding press table ensures an open, proper positioning and setting of the tools and molds before being moved into the press room. The control panel is placed next to the press table and provides a perfect view of the press operation.
The TAP machine is very safe and cannot be operated with an open door, however, it can be opened for axial prestressing of the die set or mold. In such a case, the operator has safe and easy access to the mechanical locking of the tooling with a spanner while the tool stack is kept under static pressure. This design feature offers a smooth, controlled, safe, and user-friendly operation of the die assembly press.
The hydraulic power pack and electrical cabinet have been integrated into the press body, which makes it easy to relocate the equipment by means of a forklift. The tool assembly press can easily be installed in the production line or workshop area and connected to the power and pneumatic air supply.
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